Pressure resistant & burst testing machine

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Pressure resistant & burst testing machine

The pipe pressure resistant & burst testing machine is suitable for determining the instantaneous hydraulic burst performance and long-term constant pressure resistance of various fluid transport plastic pipes. It is an essential testing instrument for research institutes, quality inspection departments, and pipe manufacturers.

Standard: ASTM D1598-2004, ASTMD1599, ISO1167, ISO13479, ISO9080

Pressure: 0.4-10MPa

Channel: 3;6;9

Diameter: φ10-φ1200mm

  • Two-Level Monitoring

Level 1: 1-hour detailed monitoring; Level 2: Comprehensive monitoring throughout the entire process. Equipped with a computer and printer, it features leakage detection, rupture identification, real-time monitoring, power-off pressure maintenance, power-off data saving, power-on data recovery, printing and storing test results, and automatic calculation of pressure formulas. The time curve display synchronizes with the actual test time, and an alarm device will sound and stop operation at that station if the test sample shows abnormal leakage or if the pressure or water temperature fails to meet the set requirements, without affecting other stations.

  • Multi-Functional Functionality

It can perform long-term hydro-pressure testing of pipelines, as well as burst testing of pipes (each channel can perform burst and pressure tests). It can also be used for thermal stability testing of thermoplastic pipes under hydro-pressure conditions. The first channel features dual solenoid valve pressure compensation, enabling burst testing of pipes up to 200mm in diameter. Each channel of the testing machine has multi-stage energy storage pressure control, ensuring fast response and stable pressure control, and extending the service life of the solenoid valves.

  • Dual-Pipe Circuit Structure

Traditional pipe hydro-pressure testing machines supply pressure to a pressure-replenishing valve, which then transmits the pressure to the sample via pressure acquisition. The other end is connected to a pressure relief valve, resulting in no backflow and pressure difference between the sample and the sensor. Therefore, our product adopts a new design: the pressure control system uses a dual-pipe circuit structure with independent pressure supply and pressure acquisition. That is, the pressure unit and the sample are connected by two pipes. One pipe is a pressure-replenishing pipe, used for pressure replenishment and relief, and the other pipe is used to test the sample pressure, which is directly taken from the sample inlet.

  • Superior Quality

The entire machine uses EU CE-certified electronic components, German solenoid valves, and GEMS sensors; ensuring extremely high reliability and stability during long-term operation. It offers high efficiency with multiple testing stations per line, low operating costs, and excellent economic benefits.

  • Wide Pressure Control Range

The pressure control range for each station is arbitrarily set from 0.4-25MPa.

  • Guaranteed High Reliability

All electrical, mechanical, and software components are equipped with safety protection measures, such as protection against leakage, short circuits, static electricity, interference, seepage, power outages, misoperation, and water shortage. The equipment has overload protection functions; in case of overload or leakage, the equipment will automatically stop. An emergency stop switch is provided; in case of equipment malfunction or other emergencies, the emergency stop switch can be pressed quickly to prevent equipment damage.

  • Integrated Modular Assembly

The modular structure allows each module to have 5 or 6 stations. Each independent station operates independently and can be set arbitrarily within the range of 0.2MPa to full load. A failure in one test station will not affect the normal operation of other stations.

Fully Functional: Features rupture detection, real-time monitoring, power-off pressure maintenance, power-off protection, and automatic recovery upon power restoration. It also includes functions for printing and storing test results. The main control interface offers both Chinese and English options, providing multi-language operation.

Includes a pressure measuring device with its reference plane aligned with the constant temperature medium chamber’s horizontal plane.

  • Highly User-Friendly Design

Offers an automatic time increment option, as well as manual time increments. This can be used to compensate for invalid intermediate time and to change the test pressure mid-test, meeting the requirements of some special pipe tests.

One main unit can control multiple constant temperature medium chambers. The computer software module automatically collects the temperatures of multiple tanks, can preset the correspondence between the constant temperature medium chambers and pressure stations, and plot temperature control curves.

Features automatic cleaning and automatic pressure relief functions for the solenoid valves.

  • Remote Control

Allows for human-machine separation. When the pressure unit is equipped with a network, the test status is uploaded in real time, enabling remote real-time control and viewing of the test status. Currently supports iOS/Android mobile phones/tablets and Windows computers.

The product consists of three parts: Pressure unit, water tanks, and clamps. Each specification and model is selected by the user, and special customization is also available.

Pressure Source Section: High Pressure, Large Flow Rate, Automatic Water Storage, Stable Energy Storage

  • The main pressure source uses an imported pump head, forming a self-contained unit; one pressure source can connect to multiple main units;
  • Pressure control instruments offer fast response and stable pressure control, employing reliable mechanical gauges;
  • High main pressure and large flow rate;
  • Wide pressure range, energy storage pressure adjustable from 4-12MPa;
  • Low noise, safe and stable;
  • The instrument has built-in leakage protection;
  • Flexible connection, low noise.

JSW-10M-6 Pressure resistant & burst testing machine for pipes

Max. Pressure

10MPa

Test channel

6

Control method

Touch screen control

Data save

Each channel has power-off data protection; data can be restored upon power-on.

specimen size range

φ16~φ710mm

Time

Timing

0~9999h 59min

Time accuracy

±0.1%

Time resolution

1s

Min. setting unit

min

Pressure

Pressure control range

0.2~10MPa

Pressure display unit

MPa, bar or PSI

Pressure control accuracy

-1%~ +2%

Full load range constant pressure control accuracy

Within ±0.3%

Pressure display resolution

0.001MPa、0.01bar or1PSI

Measuring range

4%~100%FS

Indicated value tolerance limit

Within 1%

■FOB
■CIF
■Package: Wooden case

Working site

Accessory

Constant temperature water tank

The hydro-pressure testing machine’s water tank is suitable for long-term hydro-pressure testing of various plastic pipes, instantaneous hydraulic burst testing of pipes, and determination of the time to failure of thermoplastic pipes under long-term constant pressure. It is an essential testing equipment for research institutes, quality inspection departments, and pipe manufacturers

 

Pipe fixture: GB/T 6111-2018 Type A

This clamp is suitable for pipe hydro-pressure burst testing machines. It is a type A plastic pipe pressure test clamp that can firmly clamp the pipe and is a key auxiliary tool for plastic pipe pressure testing machines. Its specifications are Φ16~Φ1600mm.

  • External Structure: Forged from molds, lightweight, and with good load-bearing capacity;
  • Sealing Silicone Rings: All O-rings;
  • Adapter: PT1/4 internal thread, stainless steel;
  • Clamp Interface: M12*1.25 internal thread;
  • Clamp Vent: Universal M10 internal thread.

Optional specification: Φ16; Φ20; Φ25; Φ32; Φ40; Φ50; Φ63; Φ75; Φ90; Φ110; Φ125; Φ140; Φ160; Φ180; Φ200; Φ225; Φ250; Φ280; Φ315; Φ355; Φ400; Φ450; Φ500; Φ560; Φ630; Φ710; Φ800; Φ900; Φ1000; Φ1200 (mm) etc.

No.

Specification

Thickness

Max Pipe OD

Max. OD

Length with pipe

O-ring size

Free length

Test pipe length

Total length after clamping

Rated pressure

Weight

(set)

 

mm

mm

mm

mm

mm

mm

mm

mm

mm

 

 

1

10

71

10.8

48

60

  10×3.55

250

330

412

16Mpa

0.55kg

2

16

71

16.8

54

60

  16×3.55

250

330

412

16Mpa

0.75kg

3

18

71

18.8

54

60

  18×3.55

250

330

412

16Mpa

0.75kg

4

20

71

20.8

50

60

  20×3.55

250

330

412

16Mpa

1.0kg

5

25

71

26

63

60

  25×3.55

250

330

412

16Mpa

1.1kg

6

32

71

32.8

61

60

  32×3.55

250

330

412

16Mpa

1.5kg

7

40

71

40.8

69

60

  40×3.55

250

330

412

16Mpa

1.6kg

8

50

71

51

80

60

  50×3.55

250

330

412

10Mpa

1.8kg

9

63

74

64

103

60

  63×3.55

250

330

418

10Mpa

2.5kg

10

75

80

76.5

122

66

  73×6

250

336

430

10Mpa

3.4kg

11

90

80

91.5

137

66

  88×6

270

356

450

10Mpa

4.0kg

12

110

114

112.6

170

80

  110×5.7

330

430

578

10Mpa

8.0kg

13

125

123

127

185

80

  120×5.7

375

475

641

10Mpa

9.2kg

14

140

123

142

205

80

  135×5.7

420

520

686

10Mpa

12.3kg

15

160

158

162

232

100

  155×7.0

480

600

816

10Mpa

18kg

16

180

167

182.5

255

109

  175×7.0

540

669

894

10Mpa

23kg

17

200

177

202.5

277

109

  195×7.0

600

729

974

10Mpa

27kg

18

225

186

227.5

302

109

  220×7.0

675

804

1067

10Mpa

28kg

19

250

214

253

335

129

  245×8.6

750

899

1198

10Mpa

44kg

20

280

220

283

382

140

  275×12

840

1000

1300

6Mpa

56kg

21

315

283

320

425

180

  310×12

945

1145

1531

6Mpa

66kg

22

355

287

360

465

172

  350×12

710

902

1304

6Mpa

100kg

23

400

317

405

516

190

  390×16

800

1010

1454

6Mpa

122kg

24

450

317

455

566

190

  440×16

900

1110

1554

6Mpa

140kg

25

500

362

505

642

258

  490×16

1000

1278

1744

6Mpa

220kg

26

560

392

567

702

264

  550×18

1120

1404

1924

6MPa

250kg

27

630

447

637

772

274

  620×18

1260

1554

2174

6MPa

282kg

28

710

433

717

857

292

  705×18

1420

1732

2306

3MPa

374kg

29

800

484

809

948

353

  795×18

1600

1973

2588

3MPa

512kg

30

900

569

909

1078

415

  890×30

1800

2235

2958

3MPa

661kg

31

1000

667

1009

1178

423

  995×30

2000

2443

3354

2.5Mpa

806kg

32

1200

697

1210

1378

433

  1190×32

2400

2853

3814

2.5Mpa

1026kg

33

1600

737

1615

1678

470

 

3200

3690

4694

1.5Mpa

 
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